Freight Density Calculator
Calculate cargo density and determine freight class for LTL shipments. Works for XPO, FedEx, UPS, Saia, Estes, and all NMFC-based carriers.
Density Formula: Weight (lbs) รท Cubic Feet = Density (lbs/cu ft)
Higher density = Lower freight class = Lower shipping cost
๐ฆ Shipment Dimensions
๐ก Tip: Measure the extreme dimensions including packaging. Round up to the nearest inch for accuracy.
๐ Results
Estimated Freight Class
250
High Cost
Density
3.75 lbs/cu ft
Freight Class Scale:
50
70
100
150
200
300
500
๐ฆ Understanding Freight Density & Class
Freight density is a key factor in determining how much it costs to ship goods via LTL (Less-Than-Truckload) carriers like XPO, FedEx Freight, UPS Freight, Saia, and Estes. It measures how much space your shipment takes relative to its weight.
How to Calculate Freight Density
Step-by-Step:
- Measure Length ร Width ร Height in inches
- Divide by 1,728 to get Cubic Feet
- Divide Weight (lbs) by Cubic Feet
- Result = Density in lbs per cubic foot
Why Density Matters
Carriers need to maximize trailer space and weight capacity. A shipment that takes up lots of space but weighs little (low density) costs more to ship because it prevents carriers from using that space efficiently. Conversely, dense shipments are cheaper because carriers can fit more revenue-generating freight in the same space.
Avoiding Reclassification Fees
Carriers may re-weigh and re-measure your shipment at their terminal. If the actual density differs from what you declared, they'll reclassify it and adjust your bill. To avoid surprises: measure accurately, include packaging weight, and round up dimensions to the nearest inch.
๐ Quick Reference
โข 1 cu ft = 1,728 cu in
โข Class 50 = cheapest
โข Class 500 = most expensive
โข Higher density = lower class
โข Standard pallet: 48ร40
๐ Works For
โข XPO Logistics
โข FedEx Freight
โข UPS Freight
โข Saia LTL Freight
โข Estes Express
โข Old Dominion (ODFL)
โข All NMFC carriers
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Frequently Asked Questions
Cargo density is calculated by dividing the total weight (in pounds) by the total volume (in cubic feet). The formula is: Density = Weight (lbs) รท Cubic Feet. To get cubic feet from inch measurements: Cubic Feet = (Length ร Width ร Height) รท 1,728. For example, a 150 lb shipment measuring 48ร40ร36 inches has a volume of 40 cubic feet and a density of 3.75 lbs/cu ft.
XPO and other LTL carriers use the NMFC (National Motor Freight Classification) system. Freight class is primarily determined by density, but also considers handling, stowability, and liability. Use our calculator to find your density, then match it to the freight class chart. Higher density = lower class = lower shipping cost. Most commodities fall into one of 18 classes from 50 to 500.
The NMFC system is a standardized classification system created by the National Motor Freight Traffic Association (NMFTA). It assigns freight classes (50-500) based on four factors: density (weight per cubic foot), handling requirements, stowability, and liability. Class 50 is the cheapest to ship (heavy, dense items) while Class 500 is the most expensive (light, bulky items).
Freight class directly affects your shipping costs. Incorrectly classifying your freight can result in reclassification fees, billing adjustments, and unexpected charges. Carriers may weigh and measure your shipment to verify the class. Accurate classification helps you get accurate quotes and avoid surprises on your invoice.
While density is the primary factor, freight class also considers: Handling - special equipment or care needed; Stowability - how well it fits with other freight; Liability - risk of damage, theft, or perishability. Hazardous materials, fragile items, or irregularly shaped freight may be assigned a higher class regardless of density.
Class 50 freight is very dense (โฅ50 lbs/cu ft), compact, and easy to handle - like nuts, bolts, or steel. It's the cheapest to ship. Class 500 freight is very light (<1 lb/cu ft), bulky, and takes up lots of space - like ping pong balls or styrofoam. The huge difference in density means Class 500 can cost 5-10x more to ship than Class 50 for the same weight.
โ ๏ธ Disclaimer: This calculator provides estimates based on density alone. Actual freight class may vary based on commodity type, handling requirements, stowability, and liability factors. Always verify classification with your carrier and the official NMFC tariff. Carriers reserve the right to re-weigh and re-classify shipments.